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jitsbuild-wires [2012/12/22 22:36]
jit
jitsbuild-wires [2014/01/25 17:44] (current)
jit
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 ======jit'​s build: ​ Wires====== ======jit'​s build: ​ Wires======
  
-[[jitsbuild-extruder|Prev: ​ Extruder]] < [[jitsbuild| Up to Jitsbuild]] > [[flight-check|Next: ​Flight Check]]+[[jitsbuild-extruder|Prev: ​ Extruder]] < [[jitsbuild| Up to Jitsbuild]] > [[jitsbuild-failure-conditions|Next: ​Failure conditions to watch out for]]
  
 +//This page pertains to the Bukobot v1.  Some portions may be useful to v2 owners. ​ For more information,​ see [[jitsbuild|here]].//​
  
 If there are any motors or endstops that aren't installed right now, install them.  The adjustment procedure for the Y axis endstop is [[jitsbuild-y-axis#​adjust endstop|here]] (read the whole procedure before starting); ​ the X axis endstop is adjusted in a similar way.  All of the endstops will probably need to be adjusted at least once more after this. If there are any motors or endstops that aren't installed right now, install them.  The adjustment procedure for the Y axis endstop is [[jitsbuild-y-axis#​adjust endstop|here]] (read the whole procedure before starting); ​ the X axis endstop is adjusted in a similar way.  All of the endstops will probably need to be adjusted at least once more after this.
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 Here, the wires from the right Z axis motor and endstop (seen here on the left) have been bundled together, and the wires from the Y axis motor and endstop have been bundled together. ​ You could bundle all those wires together in one piece of tubing if you prefer. Here, the wires from the right Z axis motor and endstop (seen here on the left) have been bundled together, and the wires from the Y axis motor and endstop have been bundled together. ​ You could bundle all those wires together in one piece of tubing if you prefer.
 +
 +Another idea is to use the channels in the aluminium extrusions to conceal these wires. The channel along the bottom of the frame can be used to hide the left-hand Z motor cable and Z endstop cable (optionally if you desolder and resolder the endstop cable you can even conveniently feed this down through the channel between the side and bottom frame pieces). Similarly the underside of the Y axis and then the rear channel of the bottom frame piece can be used to route the Y axis motor and Y endstop cables over to the Azteeg controller. A few balls of Blu-tac are a good way of holding the cables inside the channel.
 +This can be seen here: [[alternative-wiring-ideas|Alternative Wiring Ideas]]
  
 {{wiki:​jitsbuild:​wiring-tamed2.png?​800}} {{wiki:​jitsbuild:​wiring-tamed2.png?​800}}
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 Here, all of the bundles have been brought together at one point, under the controller, and attached together with a cable tie (excluding the wires from the left Z axis motor, not visible here). ​ The big bundle from the X axis approaches from the right, and the other bundles from the left;  this helps to keep the bundles oriented appropriately as things move around while printing. ​ The bundle from the heated platform (which you may not have) has been placed on top of the other two coming from the left, so that it can move freely. Here, all of the bundles have been brought together at one point, under the controller, and attached together with a cable tie (excluding the wires from the left Z axis motor, not visible here). ​ The big bundle from the X axis approaches from the right, and the other bundles from the left;  this helps to keep the bundles oriented appropriately as things move around while printing. ​ The bundle from the heated platform (which you may not have) has been placed on top of the other two coming from the left, so that it can move freely.
 +
 +Another idea to keep the platform cable from getting caught is to anchor it to Y-axis motor piece, as described here: [[alternative-wiring-ideas|Alternative Wiring Ideas]]
  
 {{wiki:​jitsbuild:​wiring-tamed2c.png?​800}} {{wiki:​jitsbuild:​wiring-tamed2c.png?​800}}
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 Left to right, these pairs are: Left to right, these pairs are:
  
-  * Hot end #1 heater +  * Hot end #1 heater ​(if you have two extruder then this is the the lefthand extruder when viewed from the front) 
-  * Hot end #2 heater (absent if you don't have a #2)+  * Hot end #2 heater (absent if you don't have a second extruder, otherwise the righthand extruder)
   * Heater platform (absent if you don't have one)   * Heater platform (absent if you don't have one)
   * 12V (and perhaps the fan wires from the X carriage)   * 12V (and perhaps the fan wires from the X carriage)
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 The correct placement of the thermistor connectors is hard to see in the following images. ​ According the Azteeg docs, they connect like this: The correct placement of the thermistor connectors is hard to see in the following images. ​ According the Azteeg docs, they connect like this:
  
-  * E0: Hot end #1+  * E0: Hot end #1 (lefthand extruder)
   * E1: Heated bed   * E1: Heated bed
-  * E2: Hot end #2+  * E2: Hot end #2 (righthand extruder)
  
 For the Azteeg X1, check the documentation. For the Azteeg X1, check the documentation.
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 {{wiki:​jitsbuild:​wiring-tamed6.png?​800}} {{wiki:​jitsbuild:​wiring-tamed6.png?​800}}
  
-You should cover the terminals on the power supply somehow. ​ Here, a transparent piece of plastic has been taped over as a temporary shield:+You should cover the terminals on the power supply somehow. ​ Here, a transparent piece of plastic ​(cut from one example of that horrible, impossible-to-open plastic packaging that everyone hates) ​has been taped over as a temporary shield:
  
 {{wiki:​jitsbuild:​wiring-tamed7.png}} {{wiki:​jitsbuild:​wiring-tamed7.png}}
  
-(A nicer looking ​shield could be made and installed, if only you had a 3D printer. ​ Oh, wait...)+(A better ​shield could be made and installed, if only you had a 3D printer. ​ Oh, wait...) 
 + 
 +A number of suggested printable power supply covers can be found here: [[http://​bukobot.com/​user-created-add-ons#​printable-mods|here]] Future Bukobot kits will also include a simple terminal cover for initial use. 
  
 Double-check that all of the polarized wiring is correct, both on the Azteeg and on the X carriage and the heated bed. Double-check that all of the polarized wiring is correct, both on the Azteeg and on the X carriage and the heated bed.
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 Move the X carriage and the Y carriage back and forth, all the way, to make sure the bundles of wires are long enough and there are no interferences anywhere. ​ Look on all sides and underneath while you move them.  Check that the bundle connecting to the heated platform doesn'​t rub against the Y back end.  Check that the bundle connecting to the X axis doesn'​t rub against the Z axis couplers. Move the X carriage and the Y carriage back and forth, all the way, to make sure the bundles of wires are long enough and there are no interferences anywhere. ​ Look on all sides and underneath while you move them.  Check that the bundle connecting to the heated platform doesn'​t rub against the Y back end.  Check that the bundle connecting to the X axis doesn'​t rub against the Z axis couplers.
  
-Check that the synchromesh ​cable doesn't touch anything anywhere that it'​s ​not supposed to.  This includes the free end(s) of the cable;  if necessary, use cable ties to keep the free ends out of trouble.+Check that the synchromesh ​cables don't touch anything anywhere that they are not supposed to.  This includes the free end(s) of the cables;  if necessary, use cable ties to keep the free ends out of trouble.
  
 You can check the movement of the Z axis later, when you power up the printer. ​ If you didn't take the thickness of the glass sheet into account when you checked the platform clearances earlier, the X axis may have to be raised to clear it when you add the glass sheet. You can check the movement of the Z axis later, when you power up the printer. ​ If you didn't take the thickness of the glass sheet into account when you checked the platform clearances earlier, the X axis may have to be raised to clear it when you add the glass sheet.
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 Remember that some of the linear bearing holders don't have cable ties on them yet.  You should put cable ties on all of them after you have finish aligning everything and doing your first test prints. ​ You will be reminded later. Remember that some of the linear bearing holders don't have cable ties on them yet.  You should put cable ties on all of them after you have finish aligning everything and doing your first test prints. ​ You will be reminded later.
- 
-Not documented very well so far is the application of polyimide tape to each hot end heater block for thermal management (but see [[hot-end-thermal-management|here]]). ​ Better ways of shielding the high-voltage terminals need to be documented. ​ Improvements to these parts of the documentation are still needed. 
  
 As of this writing, these pages are still changing. ​ Some things may have changed after you went past them.  If you didn't subscribe to the wiki change subscription service, you may not have heard, and should probably [[jitsbuild|go back]] and read all the pages again. As of this writing, these pages are still changing. ​ Some things may have changed after you went past them.  If you didn't subscribe to the wiki change subscription service, you may not have heard, and should probably [[jitsbuild|go back]] and read all the pages again.
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 Excluding the other things noted above, the physical build is now complete. Excluding the other things noted above, the physical build is now complete.
  
-[[jitsbuild-extruder|Prev: ​ Extruder]] < [[jitsbuild| Up to Jitsbuild]] > [[flight-check|Next: ​Flight Check]]+[[jitsbuild-extruder|Prev: ​ Extruder]] < [[jitsbuild| Up to Jitsbuild]] > [[jitsbuild-failure-conditions|Next: ​Failure conditions to watch out for]]
  
 //The contents of this page may be re-used under any of the following licenses: ​ The [[http://​creativecommons.org/​licenses/​by-sa/​3.0/​|Creative Commons Attribution-ShareAlike 3.0 Unported License (CC BY-SA 3.0)]], or the [[http://​www.gnu.org/​copyleft/​fdl.html|GNU Free Documentation License (GFDL, version 1.2 or later)]]. ​ Nothing on any of these pages is there to tell you what to do, only what other people have already done.// //The contents of this page may be re-used under any of the following licenses: ​ The [[http://​creativecommons.org/​licenses/​by-sa/​3.0/​|Creative Commons Attribution-ShareAlike 3.0 Unported License (CC BY-SA 3.0)]], or the [[http://​www.gnu.org/​copyleft/​fdl.html|GNU Free Documentation License (GFDL, version 1.2 or later)]]. ​ Nothing on any of these pages is there to tell you what to do, only what other people have already done.//
jitsbuild-wires.1356237381.txt.gz · Last modified: 2012/12/22 22:36 by jit