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jitsbuild-y-carriage [2012/12/10 07:51]
jit
jitsbuild-y-carriage [2014/01/25 17:41] (current)
jit
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 [[jitsbuild-y-frontend|Prev: ​ Y front end]] < [[jitsbuild| Up to Jitsbuild]] > [[jitsbuild-y-axis|Next: ​ Y axis]] [[jitsbuild-y-frontend|Prev: ​ Y front end]] < [[jitsbuild| Up to Jitsbuild]] > [[jitsbuild-y-axis|Next: ​ Y axis]]
 +
 +//This page pertains to the Bukobot v1.  Some portions may be useful to v2 owners. ​ For more information,​ see [[jitsbuild|here]].//​
  
 =====Parts==== =====Parts====
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 {{wiki:​jitsbuild:​y-carriage-commonparts-kit.png?​600}} {{wiki:​jitsbuild:​y-carriage-commonparts-kit.png?​600}}
  
-Note:  The Bukobots smaller than 8" have a different carriage design. ​ The Y carriage is a single piece of flat aluminum (the "Y carriage Y-Plate"​),​ and not four pieces that have to be assembled together and aligned; also, the kit shown above may be different. ​ If you have this smaller carriage, skip down to [[jitsbuild-y-carriage#​completing carriage|here]].+Note:  The Bukobots smaller than 8" have a different carriage design. ​ The Y carriage is a single piece of flat aluminum (the "Y carriage Y-Plate"​),​ and not four pieces that have to be assembled together and aligned; also, the kit shown above may be different. ​ If you have this smaller carriage, skip down to [[jitsbuild-y-carriage#​completing-the-y-carriage|here]]. 
 + 
 +=====8"​ Carriage=====
  
 These four pieces of aluminum are needed: These four pieces of aluminum are needed:
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 {{wiki:​jitsbuild:​y-carriage-bedalign1.png}} {{wiki:​jitsbuild:​y-carriage-bedalign1.png}}
  
-Find your platform mount kit and get out the three flat-head screws (in the small bag with the orange pieces). ​ There should be two long ones and one short one.  Lift up the bed and insert the screws through from the underside, as shown above. ​ The heads of the screws fit into chamfered holes.+Find your platform mount kit and get out the three flat-head screws (in the small bag with the orange pieces, [[bukobot-parts-list#​y-carriage|bag 14b]]).  There should be two long ones and one short one.  Lift up the bed and insert the screws through from the underside, as shown above. ​ The heads of the screws fit into chamfered holes.
  
 Set the metal parts on a flat surface (not the heated bed), screw heads facing up, and slide the four nuts on the last flat part into the channels in the straight pieces. ​ Tighten the four screws, and then back them off just until the four nuts slide freely in the channels. Set the metal parts on a flat surface (not the heated bed), screw heads facing up, and slide the four nuts on the last flat part into the channels in the straight pieces. ​ Tighten the four screws, and then back them off just until the four nuts slide freely in the channels.
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 Line up the two holes in the loose half of the metal assembly with the two longer flat-head screws at one end of the bed, and pass the screws through the holes. ​ Then shift the other part of the metal assembly until the third flat-head screw lines up with its hole.  Check that all three screws are vertical and not tilted. (The shorter screw may not be long enough to reach the hole in the T-Plate, so just peer down the hole and look for the screw.) Line up the two holes in the loose half of the metal assembly with the two longer flat-head screws at one end of the bed, and pass the screws through the holes. ​ Then shift the other part of the metal assembly until the third flat-head screw lines up with its hole.  Check that all three screws are vertical and not tilted. (The shorter screw may not be long enough to reach the hole in the T-Plate, so just peer down the hole and look for the screw.)
  
-When everything lines up, apply just enough pressure to the flat metal piece to prevent it sliding over the straight pieces, and gently tighten the four loose screws, just until you feel some drag on the screws - you don't want to damage ​the bed when tightening the screws).  Then carefully lift the metal assembly off the screws and move it to another flat surface, and tighten the screws the rest of the way.+When everything lines up, apply just enough pressure to the flat metal piece to prevent it sliding over the straight pieces, and gently tighten the four loose screws, just until you feel some drag on the screws - you don't want to press down on the bed so much that you damage it.  Then carefully lift the metal assembly off the screws and move it to another flat surface, and tighten the screws the rest of the way.
  
 Move the assembly back to the bed and check that everything still lines up.  Then set this assembly aside. Move the assembly back to the bed and check that everything still lines up.  Then set this assembly aside.
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 From the platform mounting kit, you will need the M3 button-head screw and the M3x14mm standoff. ​ Put the rest of that sub-kit aside for now. From the platform mounting kit, you will need the M3 button-head screw and the M3x14mm standoff. ​ Put the rest of that sub-kit aside for now.
  
-The screw and the standoff go at the end of the carriage that has one hole.  The screw goes on the bottom of the carriage plate and the standoff goes on the top, pointing up.  (The slots in the long aluminum pieces face up, unless you don't have those, in which case it doesn'​t matter.)+The screw and the standoff go at the end of the carriage that has one hole.  The screw goes on the bottom of the carriage plate and the standoff goes on the top, pointing up.  (The slots in the long aluminum pieces face up, unless you don't have the long aluminum pieces, in which case it doesn'​t matter.) 
 + 
 +Make sure this screw is tight, and check it occasionally when you're using the printer. ​ If it loosens, the back end of the platform will wobble excessively and mess up your prints.
  
 {{wiki:​jitsbuild:​y-carriage-standoff.png}} {{wiki:​jitsbuild:​y-carriage-standoff.png}}
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 ====Assemble the Bearings==== ====Assemble the Bearings====
  
-Find the remaining linear bearing hardware: ​ linear bearings, bearing holders, 5Mx10mm button-head screws, and nuts (four of each). ​ Trim the holders if needed, and assemble them as described in [[jitsbuild x carriage]].  ​There are no cable ties this time.  Set these assemblies aside for now.+Find the remaining linear bearing hardware: ​ linear bearings, bearing holders, 5Mx10mm button-head screws, and nuts (four of each). ​ Trim the holders if needed, and assemble them as described in [[jitsbuild x carriage]].  ​Don't apply cable ties at this time.  Set these assemblies aside for now.
  
 ====Y Tensioner Clearance==== ====Y Tensioner Clearance====
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 ====Attach the Bearing Assemblies and Tensioner parts==== ====Attach the Bearing Assemblies and Tensioner parts====
  
-Attach the bearing assemblies ​(insert a rod before tightening the screws to ensure proper orientation of each pair of bearings) ​and the tensioner parts to the metal assembly as shown. The exact positioning of these tensioner parts will be determined later when assembling the [[jitsbuild-y-axis|Y ​Carriage]].+Attach the bearing assemblies and the tensioner parts to the metal assembly as shown. The exact positioning of these tensioner parts will be determined later when assembling the [[jitsbuild-y-axis|Y ​axis]]
 + 
 +Get out one of the precision steel rods and use it to make sure the linear bearings are straight before you tighten the screws on the bearing holders. ​ Make sure you insert the nice end of the rod, and don't bang the end of the rod against the bearing balls inside.
  
 Bottom view: Bottom view:
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-//The contents of this page may be re-used under any of the following licenses: ​ The [[http://​creativecommons.org/​licenses/​by-sa/​3.0/​|Creative Commons Attribution-ShareAlike 3.0 Unported License (CC BY-SA 3.0)]], or the [[http://​www.gnu.org/​copyleft/​fdl.html|GNU Free Documentation License (GFDL, version 1.2 or later)]].//+//The contents of this page may be re-used under any of the following licenses: ​ The [[http://​creativecommons.org/​licenses/​by-sa/​3.0/​|Creative Commons Attribution-ShareAlike 3.0 Unported License (CC BY-SA 3.0)]], or the [[http://​www.gnu.org/​copyleft/​fdl.html|GNU Free Documentation License (GFDL, version 1.2 or later)]].  Nothing on any of these pages is there to tell you what to do, only what other people have already done.//
jitsbuild-y-carriage.1355147512.txt.gz · Last modified: 2012/12/10 07:51 by jit