pla-print-cooling-fan [Bukobot 3D Printer Instructions & Docs]

(Up to [[user-created-add-ons]])

A fan can be useful for cooling PLA prints to improve bridging and overhang performance. It also means that you don't need to insert a minimum layer time in your slicing profile.

//Note: this is not the same as the extruder fan which is intended to cool the extruder motor and cold-end (i.e., the finned metal area above the PEEK insulator). The extruder fan should always be on when the extruder is on and should be run at a constant speed.//

There are a number of points to remember when using a PLA cooling fan:
  - The fan must not blow onto the hot end.
  - Do not use the fan for ABS prints (they will crack).
  - The fan shouldn't be used for the first few layers as it reduces adhesion to the bed surface.

If you connect the fan to the correct pins on the Azteeg controller then it can be automatically controlled by Slic3r and Repetier-Host through the M106/M107 commands. For instance, Slic3r can be configured to automatically turn the fan on after the first layer.

For the Azteeg X3 controller you simply connect the fan to the D4 low power switched output pin (this is the left-hand-most set of pins on the block of pins to the left of the thermistor connectors). The red fan lead connects to the 12V or 5V pin (depending of you fan's voltage) and the black lead connects to the middle D4 pin. The X3 Marlin firmware requires no modification as it already assumed that D4 is assigned to the M106/M107 cooling fan command.

For the Azteeq X1 controller, there is a single 12V switched fan output on the board. Connect the fan to this. Unfortunately the Marlin firmware doesn't automatically use this pin (D4 again) for the FAN_PIN and so you need to modify the X1 Marlin firmware to do so. In the //Marlin/pins.h// file, search for a line which says "#if MOTHERBOARD == 62 || MOTHERBOARD == 63", then search for the next occurrence of "#define FAN_PIN -1" and change it to "#define FAN_PIN 4". Recompile and upload firmware as described in [[software-to-install]]

For both the Azteeg X1 and X3 you can actually minimize the extra cables you need by connecting all +ve wires on your 12VDC fans to the extruder +ve terminal cable (the extruder positive cable is directly connected to the supply 12V line). This means with the original 6 x-carriage wires (for a single extruder model) you can be either one permanently on fan and one software controlled fan or two software controlled fans (e.g., one temperature activated extruder fan and one Slic3r controlled PLA cooling fan).

You can test that the fan is working properly using the Repetier-Host //Manual Control// tab (which has a fan control button and slider). [This uses the M106/M107 commands.] Note however that your fan is a simple 2 wire DC controlled fan then it will likely only work when the slider is at 100% unless you implement the speed control circuit described below.

Then in Slic3r change your PLA filament profiles to "Enable cooling". 

The most common type of 12V fan is a cheap 2-pin voltage controlled variety. These fans cannot be speed controlled directly from the Azteeg PWM (Pulse Width Modulation) FAN pin outputs - if directly connected they only work when the fan speed is set to 100% (which is fine if you only want to use the software to turn it on and off).  

If you want to use the speed control features of Slic3r for your cooling then you need two more common components: a 10uF Electrolytic Cap and a diode (pretty much any diode which can handle the fans forward current will do but the 1N4148 / 1N914 diode is a pretty common one). These need to be wired as follows:

{{:buildrob-fancontrol_circuit.jpg?400|}}

You should just be able to solder the two components together and mount them on your x-carriage. Both the cap and diode normally have a line on their package to mark the negative side (for the diode this is called the cathode and is connected to the FAN pin). [If you adapting the circuit to drive something which requires a lot more current then you may need to increase the size of the cap but this should be fine for the small fans we are using here.]

The speed control means that the fan can run slowly for most of the printing and then speed up for overhangs and bridges when its needed.
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